Pallet Racking

Pallet racking systems are essential for businesses seeking to maximise the efficiency of their storage facility. They help warehouse managers optimise the space and increase capacity.

What is a Pallet Racking System?

Lets first look at what a pallet racking system is.

Pallet racking generally refers to single or multi-level storing facilities. This enables warehouses and other handling companies to stack their load vertically. Multi-level systems are great for saving space and maximising inventory simplicity.

Conventional pallet racking, also known as adjustable pallet racking is typically made of vertical steel columns and horizontal beams to sustain the load. The columns and beams vary in size and diameter depending on the type of load they are designed to uphold.

Pallets are usually made from wood or composite materials. These pallets are an integral part of pallet racking systems as they provide the surface area for the load to be stored. Pallets are designed with forklift accessible features.

Adjustable Pallet Racking

The adjustable feature of the modern racking systems has enabled holding facilities to extend or compress operations at will.

They are used by various industries, are easily available on the market and the installation procedure is very simple. The ability to add more columns or beams to the existing system has made adjustable racking systems the first choice for industry leaders.

The largest benefit of adjustable pallet racking systems is the logical distribution of the available space. If you own a warehouse, they let you adapt the storing capacity with the volume and density of the load that you intend to store.

pallet racking system in a warehouse

Warehouse Pallet Racking

There are various types of racking systems available and it can be tricky to know what is the best fit for you. To answer this question, we need to look at different types of warehouse pallet racking systems and understand when they should be used.

Selective Racks

Selective racks are the most common pallet racking systems found in warehouses. If you have a narrow forklift and want to create a deep-reach system, use selective rack systems.

Selective rack systems form a narrow alley. Hence, the narrow forklift. This is the most used system across standard warehouses in the UK. Powered mobile racking is similar to a standard racking solution but mounted on electrically powered mobile bases.

Drive-In & Drive Through

Drive in and drive through pallet racking systems are suitable if you deal with high-density storage. This allows forklifts to move freely inside the racking bay.

Drive-in pallet racking systems have only one point for both entry and exit. So, keep in mind that you need to follow LIFO (Last In First Out) method when storing in this kind of configuration. Take a closer look at drive-in racking solutions here.

On the other hand, drive through systems have multiple points for entry and exit. So, you can enter from one point, pick up the pallet you need and leave through the other side. This is called the FIFO (First In First Out) method.

Push Back Systems

Push back systems are very useful in bulk storage situations. The horizontal beams are often inclined and they use sliding carts. In this LIFO optimised system, a pallet pushes other pallets when storing and vice versa. We are experts in push back racking systems and have case studies to prove it.

Pallet Racking Installation

Once you have selected which system you want to go with, its time to configure and install it. Your first step is to determine the beam height and length. These values are directly related to the safety of your chosen pallet racking system.

You also need to keep the building and fire codes in mind while taking these measurements. If you do not factor these into your final calculation, your final solution may be oversized and violate these codes. It may feel like your losing out on space but remember these laws are in place for serious safety reasons. Pallet racking systems are designed to withhold tons of load. A single fault in the pallet racking installation procedure can be costly and end in injury.

Pallet racking system pallet collars

Benefits of using Pallet Collars

Pallet collars are one of the most useful inventions in recent times as they are eliminating the need for wood boxes to be used in storage.

Pallet collars are made from 4-6 wooden boards. They are nailed together in a shape of the box and the corners are protected with metal hinges. This makes pallet collar a very safe and disposable component for storing heavy loads.

Among many benefits of pallet collars, space saving and cost-effectiveness are the most important. The strong nature of pallet collars allows you to stack more boxes on top of each other. They are also detachable, so the unnecessary space to store empty boxes is not needed.

As pallet collars are secured by metal hinges, they are less prone to damage during transportation or handling. This might prove a huge money saver for you because you won’t have to replace your wooden boxes as often.

Best Pallet Racking in the UK

If you are in the UK and looking for the best systems, you are in the right place. Although systems like drive in pallet racking prices may vary from vendor to vendor, we will provide with the top names in UK pallet racking.

MECALUX is another name of trust in the UK. They provide state of the art racking and shelving facilities with 50 years of experience in pallet racking systems.

Contact IAW Logistics today to get a consultation on the best pallet racking system and installation for your warehouse.

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  • "IAW Logistics helped me make the most of my space, were reliable and just made things easy."